In daily life, temperature can affect many items; for example, plastic containers with hot water may deform. In industrial production, materials need to meet even higher temperature resistance requirements. Today, let's talk about the widely discussed ceramic seals and see if they are truly high-temperature resistant.
Ceramic seals are sealing components made from ceramic materials. Their sealing principles mainly involve two methods:
Elastic Deformation Principle: The sealing function is achieved through the deformation of the seal itself. When subjected to pressure, the seal automatically deforms to fill gaps and achieve a sealed effect.
Sliding Sealing Principle: Sealing is achieved through friction. A certain level of friction exists between the ceramic seal and the fixed component, preventing the leakage of fluids.
Ceramic seals are indeed high-temperature resistant. Ceramics are made from inorganic non-metallic materials that are fired at high temperatures, with tightly ordered atomic structures that provide excellent thermal stability. Ordinary ceramic seals can withstand high temperatures of several hundred degrees Celsius, while those made with special formulas and processes can even endure temperatures exceeding a thousand degrees. For example, during the operation of an automobile engine, a large amount of heat is generated, with temperatures reaching several hundred degrees Celsius. Ceramic seals can maintain excellent sealing performance under such high temperatures, preventing oil and coolant leakage, thus ensuring the normal operation of the engine.
Ceramic seals' ability to resist high temperatures relies on two key factors:
High Melting Point: The melting point of ceramic is much higher than that of common metals and organic materials. It is less prone to melting or deformation at high temperatures and can maintain its shape and structural stability.
Low Thermal Expansion Coefficient: Ceramics have a small coefficient of thermal expansion, meaning their volume changes very little as temperature increases. At high temperatures, the seal maintains a good fit with the sealed components, preventing sealing failure due to thermal expansion and contraction.
Ceramic seals are widely used in high-temperature industrial fields. In the metallurgy industry, where metal smelting requires extremely high temperatures, ceramic seals are used to seal furnaces and high-temperature pipelines to prevent high-temperature gases and molten metals from leaking. In the aerospace industry, when spacecraft fly at high speeds, the friction between the body and air generates heat, and the internal temperature of the engine becomes extremely high. Thanks to their excellent high-temperature resistance, ceramic seals are used in critical sealing parts such as engines and fuel systems, ensuring the safety of spacecraft under extreme high temperatures.
Ceramic seals are "little champions" of high-temperature resistance. With their material properties and structural advantages, they play a vital role in numerous high-temperature industrial applications.